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Hot tearing in steels during solidification. Experimental characterization and thermomechanical modeling

Cerri, Olivier (2007) Hot tearing in steels during solidification. Experimental characterization and thermomechanical modeling. PhD thesis Sciences et Génie des Matériaux, CEMEF- Centre de mise en forme des matériaux, ENSMP p.204.

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Abstract

Hot tearing is a major defect in castings or semi-finished cast products. It consists in the opening of cracks in the mushy zone and more precisely in the areas with high fraction of solid (typically 0.9 and beyond), when the material is subjected to deformations leading to local tensile stress. Various kinds of criteria have been previously developed to highlight a risk of formation of hot tears. The aim of this study is to evaluate their capability to predict the occurrence of hot tears correctly. In order to do so, two kinds of tests have been analyzed with the use of a thermomechanical model in which criteria have been implemented. A new constrained solidification testing apparatus has then been designed and contructed. This laboratory set-up proved to be discriminating because the generation of hot tears did occur, or not, depending on the configuration of the test. These defects are quite similar to those detected in industrial processes. Another evaluation has been performed on a semi industrial scale test, which consists in bending a semi-solid steel ingot. These comparisons succeeded in revealing that accumulated strain is a key parameter in hot tearing problems. Thus, the most significant criterion has been improved in order to predict more accurately the occurrence of hot tears in industrial configuration.

Item Type:PhD Thesis (PhD)
Thesis Supervisor:Bellet, Michel and Chastel, Yvan
Date:20 December 2007
Board of examiners:Suery, Michel and Habraken, Anne-Marie and Favier, Véronique and Bobadilla, Manuel and Bellet, Michel and Chastel, Yvan
Ecole Doctorale:ED 364 SCIENCES FONDAMENTALES ET APPLIQUEES
Discipline:Sciences et Génie des Matériaux
Collection (Fonds):ENSMP
Institution:ENSMP
Department:CEMEF- Centre de mise en forme des matériaux
Subjects:4. Materials Science, Mechanics and Mechanical Engineering
Uncontrolled Keywords:Acier, Fissuration à chaud, Solidification, Méthode élément fini, Modélisation, Thermomécanique, Steel, Hot tearing, Solidification, Finite Element Method, Modeling, Thermomechanics

References

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Bibliographie Chapitre 5 :

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Table of content

Introduction

Problématique

Approche proposée

Chapitre 1 : Introduction à la fissuration à chaud

I. Problématique industrielle

II. La rupture à chaud dans les aciers

III. Critères de rupture à chaud

IV. Caractérisation de la rupture à chaud.

V. Conclusion.

Références bibliographiques

Chapitre 2 : Conception d’un essai de solidification contrariée : l’essai Crickacier

I. Définition d’un nouveau moyen d’essai

II. Conception de l’essai

III. Discussion

IV. Bilan de la conception

Références bibliographiques

Chapitre 3 : Campagne expérimentale et analyse des résultats expérimentaux

I. Introduction .

II. Campagne expérimentale

III. Analyse de l’influence qualitative des paramètres 'procédé'

IV. Observations expérimentales de la ‘criquabilité’

V. Discussion

VI. Conclusion.

Références bibliographiques

Chapitre 4 : Modélisation de la fissuration à chaud.

I. Présentation du logiciel THERCAST®.

II. Modélisation de la fissuration à chaud

III. Modélisation de l’essai Crickacier

IV. Etudes numériques de différentes configurations .

V. Discussion

VI. Conclusion.

Références bibliographiques

Chapitre 5 : Analyse thermomécanique de l’essai de cintrage de lingots

I. Description de l’essai

II. Résultats expérimentaux

III. Modélisation numérique de l’essai de cintrage

IV. Analyse critique des critères de fissuration à chaud

V. Discussion.

VI. Conclusion

Références bibliographiques

Conclusion et perspectives

Bilan du travail réalisé

Applications et perspectives

Références bibliographiques

ID Code:3367
Deposited By:Brigitte HANOT
Deposited On:14 March 2008

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